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GRENECO thermochemical plant
Thermochemical Recycling Technology

Advanced thermochemical
recycling for
difficult waste streams

GRENECO Recycling designs and delivers modular pyrolysis systems for plastics, tyres, biomass, and selected industrial residues — from engineering concept to operational startup.

12+
Years operating
6+
Delivered plants
7+
Countries active
100%
Turnkey delivery
350–550 °C · Inert atmosphere
GRENECO Process Flow
Feedstock Input
Plastics · Tyres · Biomass · Sludge
Thermochemical Reactor
Modular, automated, continuous
Output 01
Pyrolysis Oil
Output 02
Tech. Carbon
Output 03
Process Gas
Output 04
Metal Recovery
Scroll
About GRENECO Recycling

Engineering-led.
Implementation-focused.

GRENECO Recycling designs, manufactures, and delivers turnkey thermochemical recycling plants. We convert hydrocarbon-rich industrial waste — tyres, plastics, oil sludge — into commercially valuable output streams at industrial scale.

We do not sell concepts. We deliver operational systems: engineered, assembled, installed, commissioned, and supported with long-term accountability.

Modular systems
Phased deployment, scalable capacity, minimal civil infrastructure.
Continuous operation
Automated PLC-controlled process with safety interlocks and remote monitoring.
Proven outputs
Oil, recovered carbon black, steel scrap, and process gas — all with confirmed market pathways.
GRENECO Kouvola plant — Finland
Kouvola tyre pyrolysis plant — Finland, 2014
2012
Founded
EU
Core markets
6+
Delivered plants
7+
Countries active
Why GRENECO Recycling

Built for real industrial conditions

01 —
Modular

Scalable architecture for phased implementation. Capacity can be expanded without redesigning the core process or control system.

02 —
Industrial

Solutions designed for continuous industrial operation — not laboratory or pilot-scale concepts.

03 —
Flexible

Process configuration adapts to feedstock type, output targets, site utilities, and regulatory context.

04 —
Implementation-ready

From concept through commissioning and startup — GRENECO Recycling maintains single-point accountability throughout.

Recognition & Validation

Recognition, Partnerships & Market Validation

GRENECO Recycling's technology development has received European recognition, industry support, and academic validation.

Horizon 2020

SME Instrument Phase 1 support under the European Commission's Horizon 2020 framework programme.

Seal of Excellence

European Commission Seal of Excellence — awarded to high-quality projects exceeding evaluation thresholds.

ETRA Support

Letter of Support from ETRA — European Tyre and Rubber Association, representing industry endorsement.

TalTech Cooperation

Cooperation with Tallinn University of Technology for academic research and process validation support.

Market Engagement

Industrial engagement for pyrolysis oil offtake for new plastics production — confirming product market pathways.

Industrial Ecosystem

Trusted across the recycling and energy sector

Working with waste operators, recyclers, energy companies, and project developers across Northern and Eastern Europe.

ECOBALTICFORTUMKUUSAKOSKIRAGN-SELLSENEFITELMO RECYCLING

"GRENECO Recycling's modular approach removed barriers we typically face with thermochemical projects. The plant was operational within weeks of site delivery — a genuine difference from other engineering offers."

Technical DirectorIndustrial Recycling Operator, Northern Europe

"For operators who need a real project rather than a concept deck, GRENECO Recycling is one of the few teams that integrates feedstock logic, process engineering, and commercial thinking from day one."

Head of Project DevelopmentWaste & Energy Group, Baltic Region
Selected Projects

Selected Projects

Commercial plant 2014Commercial Plant · 2014
2014 — Legacy Reference
Commercial Tyre Pyrolysis Plant

First commercial-scale tyre pyrolysis reference. Turnkey delivery including process design, manufacturing, installation, and commissioning.

TyresTurnkeyLegacy
View Project →
Multi-feedstock plant 2016Paldiski · Estonia · 2016
2016 — Legacy Reference
Multi-Feedstock Plant, Estonia

Engineering and production reference for multiple feedstocks. Includes Horizon 2020-related experimental work and operating data generation.

Multi-feedEstoniaH2020
View Project →
Krakow retrofit 2024Kraków · Poland · 2024
2024 — Retrofit
Kraków Retrofit Project

Conversion of a tyre batch plant into a semi-continuous plastic unit. Capacity upgraded from 8 t/day tyres to 20 t/day plastics.

RetrofitPlasticsPoland
View Project →
High-temp pyrolysis 2024High-Temperature · 2024
2024 — High-Temperature
High-Temperature Pyrolysis for Organic Waste

Plant for conversion of organic waste into combustible gas. Suitable for RDF, husks, sawdust, oily waste, sludge, and other organic fractions.

Organic wasteCombustible gas
View Project →
Documentation

Resources and materials

PDF

Company Profile

Overview of GRENECO Recycling capabilities, delivery model, and project implementation approach for thermochemical recycling.

Request Document →
PDF

Technology Overview

Non-confidential summary of the GRENECO Recycling pyrolysis process: principles, feedstock criteria, output products, and plant architecture.

Request Document →
FAQ

Technical FAQ

Answers to common questions during project evaluation: feedstock criteria, yields, site requirements, automation, and support arrangements.

Read FAQ →
Industry News

Recycling & thermochemical processing

RegulationMarch 2026

EU tyre recycling targets tightened under revised End-of-Life Vehicles framework

The European Commission has published revised recycling rate targets for end-of-life tyres under the updated ELV Regulation, with thermochemical pathways now explicitly recognised as contributing toward material recovery quotas.

European CommissionRead Source
TechnologyFebruary 2026

Recovered carbon black gains REACH approval in two new grades for rubber compounding

Two major European rubber producers have confirmed acceptance of REACH-registered rCB from tyre pyrolysis as a partial substitute for virgin N550 carbon black.

Recycling InternationalRead Source
MarketJanuary 2026

Pyrolysis oil prices stabilise above fuel oil parity in Baltic and Nordic spot markets

Pyrolysis oil from waste plastic and tyre processing is trading at or above fuel oil parity in several Baltic and Nordic markets, reflecting growing industrial buyer demand.

S&P GlobalRead Source

Build your next waste-to-value
project with GRENECO Recycling

Tell us your feedstock, location, target capacity, and project goals. Our engineering team responds with a direct technical assessment.

Process Solutions

Solutions for waste-to-value projects

GRENECO Recycling structures solutions around feedstock type, output strategy, and delivery scope.

Plastic Waste

HDPE, LDPE, PP, PS, ABS and mixed industrial plastics

+

Solutions for selected plastic streams where thermochemical conversion and downstream product strategy are technically and commercially relevant. Polyolefin-rich streams (HDPE, LDPE, PP) produce high-yield liquid oil fractions with calorific value comparable to fuel oil.

Mixed or contaminated plastic streams require pre-assessment. Halogenated plastics require separate treatment logic and are evaluated project-specifically.

Accepted polymers
HDPE, LDPE, PP, PS, ABS
Primary output
Pyrolysis oil (70–85%)
Process gas
10–15% reactor fuel
Moisture limit
<5% preferred
Process temp.
400–550 °C
Plant format
Modular, scalable

Tyres & Rubber

Passenger, truck and OTR tyres — whole or shredded

+

GRENECO Recycling's primary legacy feedstock. Tyre-derived material generates a well-defined output profile: pyrolysis oil, recovered carbon black (rCB), steel wire, and process gas. The rCB fraction has direct substitution value in rubber compounding and pigment applications.

Feedstock
Whole or shredded tyres
Oil yield
40–45% of input
Carbon yield
30–35% (rCB)
Metal recovery
10–15% steel scrap
Process gas
10–15% reactor fuel
Process temp.
350–520 °C

Biomass & Special Streams

RDF, husks, sawdust, oily waste, sludge, organic fractions

+

Selected biomass and industrial residue streams requiring project-specific design logic. GRENECO Recycling assesses feedstock composition, moisture content, contamination profile, and target output before confirming process configuration.

Approach
Project-specific
Key variable
Moisture & contamination
Primary output
Bio-oil / gas / char
Pre-treatment
Often required
Process range
300–800 °C
First step
Feedstock data required

Turnkey Project Support

Engineering, supply, installation, commissioning, startup

+

GRENECO Recycling delivers complete projects — process design, manufacturing, logistics, installation, commissioning, and startup support — under a single delivery framework with full accountability from concept to handover.

Included scope
  • Process & mechanical design
  • Equipment manufacturing & factory assembly
  • Logistics and on-site installation
  • Commissioning & performance test
  • Operator training & documentation
Indicative timeline
  • Pre-engineering4–6 wk
  • Detail engineering8–14 wk
  • Manufacturing16–24 wk
  • Installation & commissioning7–14 wk

What is your feedstock?

Send feedstock specification and capacity target. Technical assessment returned within two business days.

Project Portfolio

Selected Projects

GRENECO Recycling's project history reflects continuous development from early commercial tyre pyrolysis references to modular, containerised, retrofit, and high-temperature thermochemical solutions for plastics and organic waste.

Commercial tyre pyrolysis 2014Commercial Plant · 2014
2014
Commercial Tyre Pyrolysis Plant
Legacy Reference
Feedstock
Tyres — whole & shredded
Delivery
Turnkey
Operation
Continuous

First commercial-scale tyre pyrolysis reference in GRENECO Recycling's project history. Turnkey delivery including process design, manufacturing, installation, and commissioning.

Operational
Multi-feedstock plant Estonia 2016Paldiski · Estonia · 2016
2016
Multi-Feedstock Plant, Estonia
Paldiski, Estonia
Legacy Reference
Feedstock
Tyres + Plastics
Scope
Turnkey + R&D
Framework
Horizon 2020

Engineering and production reference plant for multiple feedstocks. Used to generate operating data and support further development of GRENECO Recycling technology, including Horizon 2020-related experimental work.

Operational — multi-feedstock
Advanced modular platform 2018Advanced Modular Platform · 2018
2018
Advanced Modular Plant Platform
Basis for current offer
Architecture
Modular, scalable
Control
PLC / SCADA
Key feature
Heat integration

Modular plant concept with upgraded automation and scalability. Improved PLC control, remote monitoring, heat recovery, and standardized interfaces formed the basis of GRENECO Recycling's current offer.

Compact containerised plant 2020Compact Containerised Plant · 2020
2020
Compact Containerised Plant
Available — current delivery
Format
Container-ready
Civil works
Minimal
Use
Standalone / add-on

Pre-assembled compact plant for rapid deployment. Factory-tested and designed for minimal civil works, either as a standalone unit or as additional processing capacity.

Krakow retrofit 2024Kraków Retrofit · Poland · 2024
2024
Kraków Retrofit Project
Kraków, Poland
Retrofit — 2024
Previous capacity
8 t/day tyres
New capacity
20 t/day plastics
Mode
Semi-continuous

Conversion of a tyre batch plant into a semi-continuous plastic processing unit. Capacity upgraded from 8 t/day of tyres to 20 t/day of plastics.

High-temperature pyrolysis 2024High-Temperature Pyrolysis · 2024
2024
High-Temperature Pyrolysis for Organic Waste
High-Temp — 2024
Output
Combustible gas
Process
High-temperature
Feedstock
RDF / organic waste

Plant for conversion of organic waste into combustible gas. Suitable for RDF, husks, sawdust, oily waste, sludge, and other shredder-ready organic fractions.

Looking for a specific reference?

Contact us to request detailed project documentation or to discuss a project matching your feedstock and site.

Products & Market Pathways

Products, by-products, and market pathways

GRENECO Recycling supports project logic at both plant and product level — output positioning is integrated into process design from the outset.

Output Products

What GRENECO Recycling plants produce

01 —

Pyrolysis Oil

Dark hydrocarbon liquid with calorific value comparable to heavy fuel oil. Primary pathway as industrial fuel substitute or refinery feedstock. Specifications vary by feedstock.

02 —

Technical Carbon

Recovered carbon black (rCB) from tyre processing. Direct substitution potential in rubber compounding, pigment production, and construction materials.

03 —

Recovered Metal

Steel wire and cord separated from tyre processing. Recovered as clean scrap suitable for direct sale to secondary steel markets. Typical yield 10–15% of tyre input mass.

04 —

Process Gas

Non-condensable gas with sufficient calorific value for thermal self-sufficiency. Primary use is internal — recycled as reactor fuel to reduce or eliminate external energy input.

05 —

Market Integration Logic

GRENECO Recycling supports product market analysis as part of project development. Understanding offtake channels, quality requirements, and pricing is core to project viability.

06 —

Output Positioning Strategy

What to produce, at what specification, for which market, at what scale — is developed in the project concept phase and integrated into plant design from the outset.

Discuss your product strategy

Tell us your feedstock and target output products. We assess which market pathways are realistic for your project scope.

Documentation

Resources

Technical, commercial, and project-oriented materials for GRENECO Recycling solutions.

Available Downloads

Documentation library

PDF

Company Profile

Overview of GRENECO Recycling capabilities, delivery model, and project implementation approach for thermochemical recycling.

Request Document →
PDF

Technology Overview

Non-confidential summary of the GRENECO Recycling pyrolysis process: principles, feedstock criteria, output products, and plant architecture.

Request Document →
PDF

Project Snapshots

One-page summaries for key GRENECO Recycling reference installations — feedstock, scope, plant model, and operational status.

Request Document →
FAQ

Technical FAQ

Answers to the most common questions during project evaluation: feedstock criteria, yields, site requirements, automation, and support.

Read FAQ →
Brochure

Solutions Brochure

Commercial overview of GRENECO Recycling solution categories: plastics, tyres, biomass, and turnkey project support.

Request Brochure →
On Request

Feedstock Assessment

GRENECO Recycling can perform a preliminary technical assessment of your specific waste stream. Submit feedstock data via the contact form.

Submit Data →
Industry news and market updates

Follow regulatory, market, and technology developments across the thermochemical recycling sector.

Industry Intelligence

Recycling & thermochemical industry news

Regulatory updates, market developments, and technology news relevant to thermochemical recycling and pyrolysis across European and global markets.

RegulationMarch 2026

EU tyre recycling targets tightened under revised End-of-Life Vehicles framework

The European Commission has published revised recycling rate targets for end-of-life tyres under the updated ELV Regulation, with thermochemical pathways now explicitly recognised as contributing toward material recovery quotas. The revision affects operators across the EU-27.

European CommissionRead Source
TechnologyFebruary 2026

Recovered carbon black gains REACH approval in two new grades for rubber compounding

Two major European rubber producers have confirmed acceptance of REACH-registered rCB from tyre pyrolysis as a partial substitute for virgin N550 carbon black, strengthening the commercial case for tyre-to-carbon pathways in the Baltic and Central European markets.

Recycling InternationalRead Source
MarketJanuary 2026

Pyrolysis oil prices stabilise above fuel oil parity in Baltic and Nordic spot markets

Pyrolysis oil from waste plastic and tyre processing is trading at or above fuel oil parity in several Baltic and Nordic markets, reflecting tightening supply and growing industrial buyer demand for lower-carbon fuel substitutes.

S&P Global Commodity InsightsRead Source
IndustryDecember 2025

Finland extends producer responsibility obligations to include post-consumer plastic films

Finland's updated producer responsibility legislation expands collection and recycling obligations to include post-consumer LDPE film, creating an additional feedstock pipeline for mechanical and thermochemical recycling operators active in the Finnish market.

Finnish Environment InstituteRead Source
TechnologyNovember 2025

Continuous-feed rotary reactor configuration reduces downtime in tyre pyrolysis by 30%

A published engineering study documents performance improvements in continuous-feed rotary drum reactor configurations for tyre pyrolysis, reporting a 30% reduction in maintenance downtime versus batch-process equivalents operating at comparable throughput scales.

J. Analytical and Applied PyrolysisRead Source
RegulationOctober 2025

Estonia updates waste management plan: thermochemical recycling listed as priority pathway

Estonia's Ministry of Climate has published the updated national waste management plan through 2035, explicitly listing thermochemical recycling as a priority pathway for non-mechanical plastic and rubber waste streams, with associated investment support frameworks.

Estonian Ministry of ClimateRead Source
MarketSeptember 2025

Circular economy investment in Baltics reaches record €240M in 2025

Private and public investment in circular economy infrastructure across Estonia, Latvia, and Lithuania reached a record €240 million in 2025, driven by EU co-financing and growing industrial recycling capacity requirements including thermochemical processing facilities.

Baltic Business DailyRead Source
IndustryAugust 2025

Global tyre pyrolysis capacity projected to double by 2030 as regulatory pressure accelerates investment

A new market report projects global tyre pyrolysis capacity to roughly double between 2025 and 2030, driven primarily by regulatory tyre disposal restrictions in the EU, South Korea, and select Southeast Asian markets, alongside improving output product economics.

BloombergNEFRead Source
About GRENECO Recycling

Engineering waste-to-value solutions

GRENECO Recycling combines process thinking, modular plant logic, and industrial implementation support for thermochemical recycling projects.

Who We Are

An engineering company built for real project delivery

GRENECO Recycling is an engineering-driven company focused on thermochemical recycling and pyrolysis project development. We work on practical industrial pathways for converting selected waste streams into usable products and project value.

We do not sell concepts or licence technology in isolation. We structure and deliver operational projects — from pre-engineering through to startup and ongoing support.

Our reference projects span tyre pyrolysis, plastic waste processing, modular plant development, and high-temperature organic waste conversion across Finland, Estonia, and Poland.

GRENECO Recycling Paldiski plant
Paldiski thermochemical plant — Estonia, 2016
2012
Founded
EU
Core markets
6+
Delivered plants
7+
Countries active
Our Approach

How we work

01

Feedstock-first thinking

Every project begins with a realistic assessment of the available waste stream — composition, consistency, contamination, and volume. Feedstock quality determines process design and output potential.

02

Modular by design

Plant architecture is modular from the first concept stage. Phased implementation, lower upfront civil costs, and scale-up without redesign of core process logic or control systems.

03

Implementation accountability

Commissioning marks the beginning of operational engagement, not the end of GRENECO Recycling's involvement. We provide technical support and spare parts after handover.

Why clients engage GRENECO Recycling

Engineering-first thinking. Decisions made on technical and operational merit, not cost-optimisation alone.
Modular project logic. Scalable systems that adapt to site constraints and investment staging.
Flexible feedstock orientation. No single-feedstock focus — process design adapts to the available waste stream.
Practical implementation support. Engineering, supply, installation, commissioning, and startup under a single delivery framework.
Long-term partnership mindset. Technical engagement and spare parts availability after plant handover.

Ready to work with GRENECO Recycling?

Tell us about your project, feedstock, and targets. We assess feasibility and outline a realistic implementation pathway.

Ecosystem

Partners and ecosystem

GRENECO Recycling works across industrial, recycling, research, and project-development ecosystems to structure practical waste-to-value projects.

Partner Network

Verified partner organisations

ECOBALTIC
EcoBaltic
Waste collection & logistics
FORTUM
Fortum
Energy & recycling
KUUSAKOSKI
Kuusakoski
Metal & material recovery
ENEFIT
Enefit
Energy sector, Estonia
RAGN-SELLS
Ragn-Sells
Waste management, Nordics
ELMO
Elmo Recycling
Tyre collection & processing
EESTI ENERGIA
Eesti Energia
Estonian energy sector
STENA
Stena Recycling
Industrial recycling

"Working with GRENECO Recycling means engaging with engineers who understand both the process and the operational reality. Their modular approach gave us a path to implementation we could actually execute."

Operations DirectorNorthern European Recycling Operator

"GRENECO Recycling brought feedstock logic and process design together in a way that made the commercial case much clearer. That integration of technical and market thinking is rare in this sector."

Head of Business DevelopmentBaltic Waste & Energy Group
FAQ

Frequently asked questions

Answers to the most common technical and commercial questions received during project evaluation.

What feedstocks can GRENECO Recycling plants process?

+

Hydrocarbon-rich waste streams. Validated feedstocks include:

  • Used passenger and truck tyres (whole or shredded)
  • Industrial and post-consumer plastics: HDPE, LDPE, PP, PS, ABS
  • Oil sludge from petroleum storage and refinery operations
  • RDF, husks, sawdust, oily waste, sludge, and shredder-ready organic fractions
  • Selected biomass and organic industrial residues (project-specific assessment)

PVC and halogenated polymers require specific halogen management equipment. We assess each feedstock individually before confirming process configuration.

What products are generated and what are typical yields?

+

Four output streams depending on feedstock:

  • Pyrolysis oil: 40–45% from tyres, 70–85% from polyolefins. Industrial fuel or refinery feedstock.
  • Technical carbon (rCB): 30–35% from tyres. For rubber compounding, pigments.
  • Process gas: 10–15%. Used as reactor thermal fuel — reduces or eliminates external energy consumption.
  • Recovered metal: 10–15% from tyres. Clean steel scrap from tyre cord reinforcement.

How modular is the plant design? Can capacity be expanded?

+

GRENECO Recycling plants are built on a modular architecture with standardised connection interfaces. Capacity expansion is achieved by adding parallel reactor modules without redesigning the core control system or significantly modifying site civil infrastructure. The compact containerised format can be deployed standalone or combined with additional modules over time.

What automation and safety systems are included?

+

All GRENECO Recycling plants include:

  • Industrial PLC control with local HMI panel
  • Continuous monitoring of temperature, pressure, feed rate, and product extraction
  • Inert atmosphere monitoring throughout the process circuit
  • Over-temperature, over-pressure, and loss-of-inert safety interlocks
  • Independent emergency shutdown system (ESD) with fail-safe logic
  • Remote monitoring capability (optional — recommended for multi-shift operation)

What site infrastructure is typically required?

+

Typical requirements:

  • Hard-standing area for plant modules and feedstock/product storage
  • Three-phase electrical connection (capacity varies by plant model)
  • Natural gas or LPG for startup heating (process gas takes over at operating temperature)
  • Cooling water or closed-loop cooling system
  • Product storage for oil tanks and carbon handling
  • Vehicle access for feedstock delivery and product collection

What support is included during startup and commissioning?

+

GRENECO Recycling commissioning includes on-site presence of a lead process engineer through the full sequence: cold loop checks, pre-heating trials, initial feedstock runs, ramp-up to design capacity, steady-state performance testing, and operator certification. Handover occurs when the plant demonstrates sustained operation at design throughput against agreed output specifications.

What after-sales support is available?

+

GRENECO Recycling provides:

  • Scheduled preventive maintenance contracts
  • Remote technical support via telephone and monitoring connection
  • Spare parts availability for all delivered plant models
  • On-site support for process parameter changes or feedstock adaptations
  • Emergency response support for unplanned shutdowns

What is the typical timeline from enquiry to delivery?

+

Indicative timeline for a standard turnkey project:

  • Pre-engineering and proposal: 4–6 weeks
  • Detail engineering: 8–14 weeks
  • Manufacturing and factory assembly: 16–24 weeks
  • Site installation: 4–8 weeks
  • Commissioning and handover: 3–6 weeks
Have a question not listed here?

Our engineering team responds to technical enquiries within two business days.

Contact

Contact GRENECO Recycling

Tell us about your feedstock, capacity target, location, and project goals. Our engineering team will respond with a direct, specific assessment.

Email

General and technical enquiries

Phone / WhatsApp

Mon–Fri, 09:00–17:00 EET

Office

Tallinn, Estonia
GRENECO Recycling OÜ

Website

greneco.eu
What to include
  • Feedstock type and source
  • Available quantity (TPD or TPY)
  • Site location and infrastructure
  • Project stage and investment scope
  • Target output products

Project Enquiry

We respond to all technical project enquiries within two business days.